60 series detroit engine cam gear removal

The series 60 engine is an inline 6 cylinder, with wet replaceable liners, overhead cam and electronic engine control. Detroit 5060 dd dd15 dd16 mbe series tools for sale. The bullgear is a straight cut gear that now rides on bushings. Atc j35784 detroit diesel 60 series head guide studs. Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining bolt without damage.

The 5884 secures to the cam gear case through access cover bolts on detroit diesel series 60 engines to. Nth new south wales australia not a big deal to remove head or do an inframe on a 60 series,when the head comes off the timing gear all stays in place,most competent mechanics should be able to do it in any type of shop,no. Series 60 2002 engines are equipped with a new compact gear train assembly. This is a direct replacement to part number j35642. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. I am replacing the camshaft on my 98 series 60 detroit. For your convenience, please use the product links below to shop our inventory. Kentmoore j35642 crankshaft gear remover installer kent. Remove the three bolts holding the camshaft gear pilot toolj35906 to the gear case. Detroit series 60 in frame rebuild part 4 camshaft removal youtube. Install the camshaft drive gear torque retaining tool j35652b to the gear case, engaging one of the lightening holes in the camshaft drive gear. Check out 53 detroit series 60 camshaft parts for sale.

Im wondering if its because of the way he did the cam timing gear removal and. If your detroit is nearing 850,000 miles, this is something you are going to want to do. See figure engine gear train and timing marks an out of time engine may result in valvetopiston dome contact, a nostart condition or loss of power section 1. Nov 04, 2010 camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Use two of the access cover bolts to secure the tool to the gear case cover. Detroit diesel series 60 service manual pdf download. This new assembly offers weight savings, noise reduction and height reduction.

We offer new cylinder head gasket sets for detroit diesel series 60 11. Viewing a thread is head removal on a 60 series detroit. There are 14l with n2 injectors ddec iv and 14l with n3 injectors ddec v also 12. Detroit diesel 8v718cylinders 71cubic inches per cylinder 71 series engine v8 the detroit diesel 8v71 is a 2 stroke diesel engine,along with the 6v71,6v53,8v53,12v53,12v71,12v92,8v92,6v92 asked.

Jul 06, 2010 it is possible to turn the cam gear on some 60 series and get it a tooth or more out of time. Remove the five bolts that secure the camshaft drive gear access cover to the gear case. Unfollow detroit diesel series 60 engine to stop getting updates on your ebay feed. This tool is use to remove and install the crankshaft gear. If you do not see the series 60 gasket set you are looking for, please use our quote request form or call us at 877. These engines are mostly used in class 8 trucks, but can also be found in industrial and generator applications as well as occasional marine applications. Some mechanics are not making difference between 14 l detroits. To determine if repair is possible or replacement is necessary, perform the following procedure. The ecm lab the detroit diesel series 60 ddec iv ecm duration. I have changed valve cover gasket a while back to stop some leaking on the other side of engine, but it still leaks on the compressor side.

This is the second one but this time we had to replace the bull gear cause it took it out. We help you find the heavy duty truck parts that you need. Mar 28, 2011 we have rebuilt many 60 series detroits in the chassis with 1 million plus miles and found the bull gear did not fail yet. Problems with series 60 detroit diesel engine it still runs. With the cam out and the cam gear just laying in there i am always concerned about getting the cam gear off a tooth. For classic 2cycle engines series 53, 71, 92 and 149, visit the mtu detroit diesel 2cycle website. How to replace a cylinder head on a detroit 60 series. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Egr model series 60 egr uses a camshaft gear assembly. Flowchart for repair or replacement of gear train and engine timing part 3 of 3.

Detroit 60 series full service, diy step by step guide oil, oil filter, fuel filter change duration. Almost by definition, truckers have always been practically obsessed with engine reliability fuel mileage. Starting from the middle of the head, slowly remove each head bolt stud note. Remove the five bolts that secure the camshaft drive gear access cover to the. We carry premium replacement parts and guides to help you understand the parts you need. The camshaft gear assembly is located on top of the cylinder head and is removed and installed as an assembly. Kentmoore j35642 crankshaft gear remover installer. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. Compact gear train assembly introduction detroit diesel has released a new compact gear train assembly for the series 60 2002 engine.

Replacement tip for 5883 crankshaft alignment tool. How do you replace a cam on a series 60 detroit engine once. Engine gear train and timing marks the backlash between the various mating gears in the gear train should be 0. If the thrust plate stayed in the front cover while the cam was replaced and did not fall down any, it would still be in time. We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11. Each tool is for use on multiple variants of detroit diesel engines. View online or download detroit diesel 60 operators manual, service manual. Detroit 5060 dd dd15 dd16 mbe series tools series 60 diesel engine by detroit diesel features an innovative design that improves fuel economy and performance while reducing emissions. Need help with your detroit diesel 60 series engine. Figure 44a series 60 2002 engine compact gear train assembly.

For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaf t assembly from movement. When an engine is out of time, the camshaft timing can be checked by following the camshaft timing check procedure. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as its industry trump car. To learn more about some of our engines over the years choose from one of the engine models below. M30140 detroit diesel 60 series crankshaft gear puller. Check out 12 detroit series 60 cam gear parts for sale. Detroit diesel series 60 service manual pdf download manualslib. Detroit diesel series 60 specs, bolt torques and manuals. You can check the timing without taking the front cover off. Detroit diesel 60 series cam gear retaining tool m30116. Is head removal on a 60 series detroit complicated.

Low cab forward, fsuper duty 250550, eseries otc 303770. Detroit series 60 in frame rebuild part 4 camshaft removal. Fitzgerald glider kits has taken this already outstanding engine and improved on its durability and fuel mileage. How do you replace a cam on a series 60 detroit engine. How to check the gear train timing without taking the gear. Otc releases new crankshaft and cam tools for detroit diesel. I am replacing the camshaft on my 98 series 60 detroit engine serial.

Detroit 5060 dd dd15 dd16 mbe series tools for sale apex. Install a heavy duty gear pulle r capable of withstanding the 48260 kpa 7000 psi required to remov e the gea r from the camshaf t. In 1993, it was popular on many usa buses in the 11. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he proceed. Fuelefficient and costeffective powering businesses forward with innovative engine technology. If you do not see the series 60 part you are looking for, please use our quote request form or call us at 877. Page 15 for series 60 engines equipped with compact gear train assembly install camshaft bearing caps as follows. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Engine timing geartrain concepts and proposals for gear rattle. Detroit series 60 in frame rebuild part 12 installing head, cam and rockers duration. Cam gear retaining tool detroit diesel series 60 otc tools.